Application Focus

Case foam inserts

We replace generic pick-and-pluck squares with solid, custom-routed foam inserts designed precisely around your equipment and the case you carry it in.

The fit matters

Ditch the pick-and-pluck.

Pre-scored foam is fine for a quick fix, but it degrades, sags, and leaves your expensive equipment loose. A custom CNC-routed insert provides absolute support, utilizes space efficiently, and survives the reality of transit.

Case Types We Fit

  • Hard protective transit cases
  • Custom built flight cases
  • Aluminium presentation cases
  • Camera and AV gear cases
  • Firearm and sporting cases
  • Heavy-duty waterproof cases

Any Case, Any Brand

Made to your exact internal dimensions.

Whether you have a standard off-the-shelf hard case (like those from major waterproof case manufacturers) or a custom wooden flight case, the process is the same. We take the internal dimensions and design the insert to sit perfectly snug.

For complex cases with wheel wells or irregular internal profiles, we can design multi-layered bases to ensure your equipment sits level while maximizing the protective space.

Material Recommendations

Most transit cases require closed-cell foam like Plastazote LD33 or LD45. These foams do not absorb moisture, resist common chemicals, and provide the rigid support needed to prevent heavy items from shifting during drops or turbulence.

Protect the investment

Let's build your case insert.

Upload your case or equipment details